100kg 200kg 300kg 500kg 1000kg 1500kg High Pure Isostatic Sic Silicon Carbide Graphite Crucibles for Zinc Bronze Brass Smelting

• Customization: Available
• Feature: Corrosion Resistance, High-Thermal Conductivity, Thermal Shock Resistance
• Manufacturing Technique: Compression Moulding
• Certification: ISO
• Shape: Cylindrical
• Color: Black
• Refractoriness: Refractoriness> 2000
• Utensil: Use Graphite Powder and Clay as Main Raw Material
• Advantages: Good Heat Shock Resistance
• Operating Notice: Carry The Crucible Carefully
• Put: Under The Furnace Mouth Flat
• The Crucible: Should Be Stocked in The Dry Situation
• Transport Package: Export Wooden Box with Foam Filling
• Specification: As per your request
• Trademark: TTWY
• Origin: Qingdao, China
• HS Code: 6903900000
• Production Capacity: 100000pieces/Month

Product Description

100kg 200kg 300kg 500kg 1000kg 1500kg High Pure Isostatic SIC Silicon Carbide Graphite Crucibles for Zinc Bronze Brass Smelting

Product Description

The crucible is a utensil or melting tank vessels that is made of refractory material (such as clay, graphite, clay, quartz or difficult molten metal iron, etc.).

> Graphite Crucible
> Clay Graphite Crucible
> Silicon Carbide Graphite Crucible
> Isostatic Graphite Crucible
> Isostatic Silicon Carbide Graphite Crucible

Graphite crucible, also known as molten copper ladle, molten copper, etc., It is made by firing graphite, clay, silica and wax as raw materials. Graphite crucible is mainly used to smelt copper, brass, gold, silver, zinc and lead and other non-ferrous metals and their alloys.

The silicon carbide graphite crucible is made by adding silicon carbide particles of varying content to the raw material of the graphite crucible. For example, the content is 50%, 24%, and other different content. Of course, it can also be based on the different requirements of customers. Custom-made graphite crucibles with varying amounts of silicon carbide.

Characteristic of Silicon Carbide Graphite Crucible

>  High thermal conductivity: use of graphite and other raw materials with high thermal conductivity, the melting time is shortened;

> Thermal shock resistance: strong thermal shock resistance, it is not easy to crack for rapid cooling and heating;

> High heat resistance: high temperature resistance, can withstand high temperature of 1200-1650ºC;

> Corrosion resistance: strong corrosion resistance to molten metal;

> Mechanical shock resistance: it has a certain strength against of resistance to mechanical shock (when the molten material is put in, etc.);

 

> High oxidation resistance: graphite is easy to oxidize at high temperatures in the oxidizing mist, because it is protected from oxidation;

 

> Anti-blocking:graphite is not easy to adhere to molten soup, the penetration and adhesion of molten soup are less;

 

> Very little metal pollution: there are no impurities that pollute the molten broth, there is very little metal pollution (mainly not adding iron in the molten broth);

 

> Resistance to the influence of slag-collecting agent (slag remover): It has good resistance to the influence of slag-collecting agent (slag remover).
 

Specifications	Outside Diameter(mm)	Height(mm)	Bottom Diameter(mm)	Thickness of Upper mouth Wall(mm)	Thickness of Bottom(mm)
1#	70	78	46	9	12
2#	87	108	60	9	13
3#	102	120	71	10	13
4#	112	131	80	11	15
5#	121	141	83	11	15
6#	121	154	83	12	15
8#	137	169	94	13	17
10#	148	186	100	14	18
12#	156	192	107	14	19
16#	164	212	111	17	19
20#	183	232	120	18	22
25#	196	250	128	19	25
30#	209	269	146	19	25
40#	239	292	165	19	26
50#	257	314	179	21	29
60#	270	327	186	23	31
70#	280	360	190	25	33
80#	296	356	189	26	33
100#	321	379	213	29	36
120#	345	388	229	32	39
150#	362	429	251	32	40
200#	395	483	284	36	43
250#	430	557	285	40	45
300#	455	610	290	46	52
400#	526	661	318	47	53
500#	531	713	318	49	56
600#	580	610	380	45	55
750#	600	650	380	40	50
800#	610	700	400	50	60
1000#	610	780	400	55	65
1500#	720	790	450	60	70
2500#	875	1000	640	60	70

Product Parameters

Bulk Density  g/cm³	1.9-2.1
Porosity  %	10-14
Carbon Content %	30-45
Silicon Carbide content  %	≥48
Temperature resistance  ºC	1635-1665

 

Detailed Photos

Use Method of Crucible

Use an appropriate base (same material and equivalent size). Allow the crucible to expand and contract. The furnace cover should not be pressed on the crucible. In the resistance furnace, the fiber blanket should not be tightly compressed onto the crucible. The lining must be repaired and made as concentric as possible, which will prevent the flame in the flame heating furnace from deflection and impact on the crucible to ensure correct melting.

Preheating and maintenance (furnace temperature)

> Preheat for 3 hours at a constant temperature at 200 degrees;

> Preheat at a constant temperature of 700 degrees for 2 hours;

> Preheat at a constant temperature of 900 degrees for 1 hour;

> Shut down the furnace to cool the crucible to no redness;

> Then the temperature is raised to the normal aluminum melting/feeding temperature and the feeding is added in a vertical direction of 90 degrees.

Notes of operating crucibles

> The crucible should be stocked in the dry situation;

> Carry the crucible lightly;

> Warm the crucible in the drying machine or near the furnace. The warming temperature should be up to 500ºC;

> The crucible should be put under the furnace month flat;

> When put the metal into the crucible, you should take the crucible capacity as your reference. If the crucible is too full, it will be damaged by expansion;

> The clamps shape need as that of crucible. Avoid the concentrate stressed destroy of the crucible;

> Clean the crucible regularly and lightly;

> The crucible should be put in the center of the furnace and leave some distance between the crucible and furnace;

> Turn the crucible once in one week and this way can keep  the service life;

> The flame should not touch the crucible directly;

> 24 hours constant use will make crucibles have longer service life;

The smelt soup in the crucible should be cleared out when the furnace stop working, in order to avoid molten soup solidificating and will be expanded when fire to reheat, and affect the service life of crucible or even burst.

> We suggest that about 2 months for crucible melting aluminum alloy (every week for melting copper alloy), hanging out to check whether there is something wrong in the surface, and clean furnace hearth as well as turn the crucible, this operation ishelpful to prolong the service life of crucible.

Packaging & Shipping

Method of Crucible Storage

1. The crucible must be stored in a dry environment, preferably on a wooden pallet, and kept well ventilated;

2. The crucible can be stacked when placed upside down;

3. The crucible must not be exposed to a humid environment, otherwise the glaze layer of the crucible after absorbing moisture will easily peel off during the crucible preheating, which will cause the graphite to be oxidized, and the thermal conductivity of the crucible will gradually decrease, which will reduce the service life of the whole crucible.

Company Profile

    Qingdao TTWY Manufacturing Co.,Ltd is a company specialized in producing casting equipment. It is located in Qingdao,a beautiful harbor city,which is convenient in transportation. Especially in graphite products, for expamle, the graphite electrode, graphite crucible, clay graphite crucible,
Isostatic graphite crucible, etc.

     With high quality,reasonable price and attentive service the products produced by TTWY have wined trust from clients at home and aboard.

FAQ

Q1: What information should I let you know if i want to get a quotation?

A: The required material dimension (Thickness*Width*Length,diameter*length; if possible, please kindly supply us drawings).

The required more information, such as Surface Condition, Tolerance Request, The Quantity, and other mechanical and technical details.
     
If it is possible, please also provide the application of products, we will recommend the most suitable products with details for confirmation.
 
Q2: How do you gurantee the quality of the products?

A: Each step of production and finished products will be carried out inspection by QC department before storing in the warehouse. NG goods are not allowed in the completed goods warehouse.
 
Q3: Can you guarantee the prompt delivery?

A: Yes, when we get your inquiries, not only we will evaluate the more competitive price, but also we can get the most reasonable delivery time. So the prompt delivery can be guaranteed.

Q4: What is your lead time? 

A : It usually needs about 15- 20 days after receiving the PO. 

Q5 : What is your payments terms?

A : T/T, L/C, Western Union, etc., could be acceptable.

Q6 : Can we visit your company?

A : Yes, for sure, It's my pleasure to visit our company.

Q7 : What is the shipping cost?

A: The shipping cost is determined by the destination port, weight, packing size, total CBM of the products, we will try best to get the most reasonable shipping cost from the forwarders or express couriers to help you save more money.

Q8 :What is the transportation way?

A:If the Gross Weight ≤45kg, it's better by express such as TNT, DHL, FedEx,, etc. 
If the Gross Weight between 45kg to 100kg, by express or by air to your nearest airport can be both considered.
If the Gross Weight ≥ 100kg ,you can choose by Air or Sea to the nearest port.

Q9 :How service you can offer your clients? 

A:We provide presales service in various forms, for example, making investment budget,manufacturing planning,etc.so that customer make a reasonable plan with less cost. Moreover,we will also provide after sale service ,for example,free training about machine applications ect.