Steelmaking/ Metallurgy/ Casting Plant Use Molten Metal Pouring, Transfer and Treatment (spheroidizing) Ladle

• Customization: Available
• Casting Method: Special Casting
• Casting Form Material: Metal
• Model NO.: To order
• Casting Metal: Cast Steel
• Casting Form Usage Count: Permanent
• Surface Treatment: Spray-Paint
• Surface Roughness: Ra6.3
• Coating: Spray-Paint
• Machining Tolerance: +/-0.15mm
• Standard: GB
• Certification: ISO 9001:2000
• Size: Order
• Specifications: The Handwheel Flexible Rotation,
• Feature: Worm Self-Locking Performance Is Good.
• Transport Package: Depends
• Specification: CE, SGS
• Trademark: TTWY
• Origin: Qingdao China
• HS Code: 8454209000
• Production Capacity: 200sets/Year
• Package Size: 150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 80.000kg

Product Description

Product Description

 

Spheroidizing ( treatment) ladles are mainly used for pouring operations in foundry industry workshops. After receiving the molten iron in front of the furnace, it is transported to the casting mold by a crane for pouring. Through spheroidizing treatment, the quality and performance of castings can be significantly improved, defects reduced, and service life extended.
 

Spheroidizing (ductile iron) ladles for spheroidizing molten iron to improve the quality and performance of castings. Spheroidizing is to add spheroidizing agents to molten iron to precipitate carbon in the molten iron in the form of spheroidal graphite, thereby improving the mechanical properties and processing properties of castings.

Types and characteristics of spheroidizing processes:

> Imping method: Commonly used pit-type or dam-type spheroidizing ladles are suitable for treating 0.5~3 tons of molten iron, and the best effect is at a temperature of 1400~1430ºC.

> Cover ladle method: Install a cover-type tundish on the impingement method ladle to reduce the burning loss of magnesium.

> Transfer ladle method: The reaction chamber made of graphite clay has a high magnesium utilization rate and is suitable for treating molten iron with a high sulfur content.

> Pressure magnesium method: The spheroidizer is placed in the bell jar, which is suitable for treating a large amount of molten iron.

> In-mold spheroidizer: A reaction chamber is set in the casting system, which is suitable for low-sulfur molten iron.

> Sealed flow method: Flow through the reaction chamber under sealed conditions to absorb spheroidizing elements.

> Wire feeding spheroidizing method: The cored wire containing spheroidizer is fed into the molten iron through an automatic wire feeding machine, which is suitable for high-efficiency production.

Through these methods, spheroidizing treatment can be effectively carried out to improve the quality and performance of castings.

Detailed Photos

 

Product Parameters

 

Capacity (T)			0.5	0.75	1.0	1.5	2.0	2.5	3.0	4.0	5.0	6.0	8.0	10.0	12.0	15.0
Barrel outline (mm)	Top diameter   φ1( mm)		570	650	688	780	860	910	980	1050	1150	1210	1320	1430	1550	1680
	Bottom φ2 (mm)		525	598	635	718	792	838	902	966	1058	1112	1215	1316	1436	1536
	Barrel height H (mm)		828	943	990	1132	1250	1320	1490	1523	1668	1750	1915	2075	2080	2130
	Width A (mm)		1139	1216	1261	1350	1426	1560	1587	1654	1872	1890	2323	2433	2640	2765
	Height B (mm)		1661	1786	1856	2090	2247	2473	2620	2716	3029	3066	3493	3667	3790	3863

Installation Instructions

Application Industrial

Spheroidizing ladles are mainly used in the steel smelting industry.

Spheroidizing ladles play a very important role in steel smelting, especially in blast furnaces. Through high-temperature heating and the addition of spheroidizing agents, iron ore particles will condense and form small balls. This process is called spheroidization.

Spheroidizing ladles can help coke combustion generate sufficient heat, so that iron ore can get appropriate heat, produce spheroidization, form small spheres, and maintain smooth feeding and ascending channels, reduce the occurrence of blockage, and improve the operation efficiency and productivity of the furnace. In addition, the application of spheroidizing ladles can also improve the smelting process of electric furnaces and blast furnaces, improve the operation efficiency of the furnace, and thus improve the utilization rate and smelting quality of iron ore.

Spheroidizing treatment can also improve the quality and service life of steel in railways, infrastructure equipment, mechanical equipment and other fields, and enhance economic and social benefits.

Customers Visit

Company Profile

Qingdao TTWY Manufacturing Co.,Ltd. is a company specialized in producing casting equipment ,especially in fabricating foundry ladle,such as teapot type ladle ,heat preservation ladle and spheroidinzing ladle .It is located in Qingdao,a beautiful harbor city,which is convenient in transportation.

With high quality,reasonable price and attentive service the products produced by TTWY have wined trust from clients at home and aboard.

FAQ

Q1: How can you control your quality?
A1: For each production processing,We have complete QC system for the chemical composition and Physical properties. After production, all the goods will be tested, and the quality certificate will be shipped along with goods. 

Q2: What is your lead time? 
A2: It usually needs about 15- 20 days after receiving the PO. 

Q3: What is your payments terms?
A3: We can accept 30% deposit, 70% balance to be against the BL copy or by LC, or other payment terms.(according to your order value)

Q4: Can we visit your company?
A4: Yes, for sure, It's my pleasure to visit Our company.

Q5: How service you can offer your clients? 
A5: We provide presales service in various forms, for example, making investment budget,manufacturing planning,etc.so that customer make a reasonable plan with less cost. Moreover,we will also provide after sale service ,for example,free training about machine applications ect.