Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting

Product Details
Customization: Available
Feature: Corrosion Resistance, High-Thermal Conductivity, Thermal Shock Resistance
Manufacturing Technique: Compression Moulding
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  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
  • Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Use Method of Crucible
  • Packaging & Shipping
  • Method of Crucible Storage
  • Company Profile
  • FAQ
Overview

Basic Info.

Type
Natural Graphite, Graphite Crucible
Certification
CCC, CE, ISO, ISO
Shape
Cylindrical
Color
Black
Refractoriness
1580< Refractoriness< 1770
Material
Silicon Carbide/ Graphite Powder
Composition
Sic
Carbon Content
Medium-Carbon
Grade
Industrial Grade
Forming Way
Isostatic Graphite
Crystal Morphology
Compact Crystalline Graphite
Transport Package
Standard Wooden Packing
Specification
SGS
Trademark
TTWY
Origin
Qingdao, China
HS Code
6903900000
Production Capacity
100000pieces/Month

Product Description

Product Description

The crucible is a utensil or melting tank vessels that is made of refractory material (such as clay, graphite, clay, quartz or difficult molten metal iron, etc.).

> Graphite Crucible
> Clay Graphite Crucible
> Silicon Carbide Graphite Crucible
> Isostatic Graphite Crucible
> Isostatic Silicon Carbide Graphite Crucible

Graphite crucible, also known as molten copper ladle, molten copper, etc., It is made by firing graphite, clay, silica and wax as raw materials. Graphite crucible is mainly used to smelt copper, brass, gold, silver, zinc and lead and other non-ferrous metals and their alloys.


The silicon carbide graphite crucible is made by adding silicon carbide particles of varying content to the raw material of the graphite crucible. For example, the content is 50%, 24%, and other different content. Of course, it can also be based on the different requirements of customers. Custom-made graphite crucibles with varying amounts of silicon carbide.


Characteristic of Silicon Carbide Graphite Crucible

>  High thermal conductivity: use of graphite and other raw materials with high thermal conductivity, the melting time is shortened;

> Thermal shock resistance: strong thermal shock resistance, it is not easy to crack for rapid cooling and heating;

> High heat resistance: high temperature resistance, can withstand high temperature of 1200-1650ºC;

> Corrosion resistance: strong corrosion resistance to molten metal;

> Mechanical shock resistance: it has a certain strength against of resistance to mechanical shock (when the molten material is put in, etc.);
 
> High oxidation resistance: graphite is easy to oxidize at high temperatures in the oxidizing mist, because it is protected from oxidation;
 
> Anti-blocking:graphite is not easy to adhere to molten soup, the penetration and adhesion of molten soup are less;
 
> Very little metal pollution: there are no impurities that pollute the molten broth, there is very little metal pollution (mainly not adding iron in the molten broth);
 
> Resistance to the influence of slag-collecting agent (slag remover): It has good resistance to the influence of slag-collecting agent (slag remover).
 
 
Product Parameters
Bulk Density  g/cm³ 1.9-2.1
Porosity  % 10-14
Carbon Content % 30-45
Silicon Carbide content  % ≥48
Temperature resistance  ºC 1635-1665
 
Detailed Photos
Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
Custom Silicon Carbide Crucible for Non-Ferrous Metal CastingCustom Silicon Carbide Crucible for Non-Ferrous Metal Casting
 

 

Use Method of Crucible

Use an appropriate base (same material and equivalent size). Allow the crucible to expand and contract. The furnace cover should not be pressed on the crucible. In the resistance furnace, the fiber blanket should not be tightly compressed onto the crucible. The lining must be repaired and made as concentric as possible, which will prevent the flame in the flame heating furnace from deflection and impact on the crucible to ensure correct melting.

Preheating and maintenance (furnace temperature)


> Preheat for 3 hours at a constant temperature at 200 degrees;

> Preheat at a constant temperature of 700 degrees for 2 hours;

> Preheat at a constant temperature of 900 degrees for 1 hour;

> Shut down the furnace to cool the crucible to no redness;

> Then the temperature is raised to the normal aluminum melting/feeding temperature and the feeding is added in a vertical direction of 90 degrees.


Notes of operating crucibles

> The crucible should be stocked in the dry situation;

> Carry the crucible lightly;

> Warm the crucible in the drying machine or near the furnace. The warming temperature should be up to 500ºC;

> The crucible should be put under the furnace month flat;

> When put the metal into the crucible, you should take the crucible capacity as your reference. If the crucible is too full, it will be damaged by expansion;

> The clamps shape need as that of crucible. Avoid the concentrate stressed destroy of the crucible;

> Clean the crucible regularly and lightly;

> The crucible should be put in the center of the furnace and leave some distance between the crucible and furnace;

> Turn the crucible once in one week and this way can keep  the service life;

> The flame should not touch the crucible directly;

> 24 hours constant use will make crucibles have longer service life;

The smelt soup in the crucible should be cleared out when the furnace stop working, in order to avoid molten soup solidificating and will be expanded when fire to reheat, and affect the service life of crucible or even burst.

> We suggest that about 2 months for crucible melting aluminum alloy (every week for melting copper alloy), hanging out to check whether there is something wrong in the surface, and clean furnace hearth as well as turn the crucible, this operation ishelpful to prolong the service life of crucible.


Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting

Packaging & Shipping

Custom Silicon Carbide Crucible for Non-Ferrous Metal CastingCustom Silicon Carbide Crucible for Non-Ferrous Metal CastingCustom Silicon Carbide Crucible for Non-Ferrous Metal Casting

Method of Crucible Storage

1. The crucible must be stored in a dry environment, preferably on a wooden pallet, and kept well ventilated;

2. The crucible can be stacked when placed upside down;

3. The crucible must not be exposed to a humid environment, otherwise the glaze layer of the crucible after absorbing moisture will easily peel off during the crucible preheating, which will cause the graphite to be oxidized, and the thermal conductivity of the crucible will gradually decrease, which will reduce the service life of the whole crucible.

Company Profile

    Qingdao TTWY Manufacturing Co.,Ltd is a company specialized in producing casting equipment. It is located in Qingdao,a beautiful harbor city,which is convenient in transportation. Especially in graphite products, for expamle, the graphite electrode, graphite crucible, clay graphite crucible,
Isostatic graphite crucible, etc;

    With high quality,reasonable price and attentive service the products produced by TTWY have wined trust from clients at home and aboard.

Custom Silicon Carbide Crucible for Non-Ferrous Metal Casting
FAQ

Q1: What information should I let you know if i want to get a quotation?

A: The required material dimension (Thickness*Width*Length,diameter*length; if possible, please kindly supply us drawings).

The required more information, such as Surface Condition, Tolerance Request, The Quantity, and other mechanical and technical details.
     
If it is possible, please also provide the application of products, we will recommend the most suitable products with details for confirmation.
 
Q2: How do you gurantee the quality of the products?

A: Each step of production and finished products will be carried out inspection by QC department before storing in the warehouse. NG goods are not allowed in the completed goods warehouse.
 
Q3: Can you guarantee the prompt delivery?

A: Yes, when we get your inquiries, not only we will evaluate the more competitive price, but also we can get the most reasonable delivery time. So the prompt delivery can be guaranteed.


Q4: What is your lead time? 

A : It usually needs about 15- 20 days after receiving the PO. 

Q5 : What is your payments terms?

A : T/T, L/C, Western Union, etc., could be acceptable.

Q6 : Can we visit your company?

A : Yes, for sure, It's my pleasure to visit our company.

Q7 : What is the shipping cost?

A: The shipping cost is determined by the destination port, weight, packing size, total CBM of the products, we will try best to get the most reasonable shipping cost from the forwarders or express cou
riers to help you save more money.

Q8 :What is the transportation way?

A:If the Gross Weight ≤45kg, it's better by express such as TNT, DHL, FedEx,, etc. 
If the Gross Weight between 45kg to 100kg, by express or by air to your nearest airport can be both considered.
If the Gross Weight ≥ 100kg ,you can choose by Air or Sea to the nearest port.


Q9 :How service you can offer your clients? 

A:We provide presales service in various forms, for example, making investment budget,manufacturing planning,etc.so that customer make a reasonable plan with less cost. Moreover,we will also provide after sale service ,for example,free training about machine applications ect.






 

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